Dishwash Liquid Mfg. Plant

Product Ponvandu, 707
Area 4,000 sqft
Purpose Vessels
Category Liquid
Date May 12, 2018
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Dishwash Liquid Manufacturing Plant – 707 & Ponvandu Brands

Pushpam Groups stands as a leader in India’s dishwash liquid manufacturing industry, producing superior-quality cleaning liquids under the popular brands 707 and Ponvandu. Our Dishwash Liquid Manufacturing Plant features world-class equipment and automated filling systems to ensure consistent quality, fragrance, and cleaning performance. Designed for both domestic and commercial use, our dishwash liquids effectively remove grease, grime, and oil stains while being gentle on hands and safe for kitchen utensils. Each batch is crafted under strict quality standards, ensuring that our products meet customer expectations and environmental guidelines across every market we serve.

State-of-the-Art Manufacturing Infrastructure

Our dishwash liquid plant is built with the latest automation and hygiene-compliant systems, ensuring high productivity with minimal manual intervention. The facility includes stainless-steel mixing tanks, high-speed agitators, and automated dosing pumps for precise ingredient control. The production floor is designed to maintain cleanroom standards, with temperature and humidity control for consistent batch stability. Dedicated production lines for 707 and Ponvandu brands ensure that each product retains its unique formulation and fragrance identity. Advanced filling and capping machines enable fast, leak-proof packaging, reducing human error and enhancing output efficiency.

Raw Material Sourcing and Formulation Development

The performance of dishwash liquids depends largely on the quality of raw materials. At Pushpam Groups, we procure high-grade anionic surfactants, solvents, colorants, and natural fragrances from globally certified suppliers. Our R&D team formulates blends that ensure excellent grease-cutting efficiency, quick rinsing, and skin-friendly composition. The Ponvandu formulation is mild and eco-friendly, featuring natural lemon and neem extracts, whereas 707 offers a heavy-duty formula suitable for restaurants, hotels, and large kitchens. Every batch undergoes pilot-scale testing to verify foam stability, viscosity, and cleaning power before full-scale production begins.

Step 1 – Ingredient Preparation

Each ingredient is accurately weighed and prepared according to the recipe formulation. The process begins with water purification to ensure product clarity and stability. Surfactants are dissolved sequentially to maintain chemical balance and avoid precipitation.

Step 2 – Mixing and Blending

The ingredients are transferred into stainless-steel blending tanks, where high-speed agitators homogenize the mixture. This stage ensures perfect balance between cleaning efficiency, fragrance dispersion, and product viscosity.

Step 3 – Cooling and Additive Incorporation

Once the main blend is ready, the mixture is cooled to controlled temperatures. Preservatives, colorants, and fragrances specific to 707 and Ponvandu brands are added. The blend is stirred gently to maintain uniform fragrance intensity.

Step 4 – Filtration and Quality Testing

The liquid passes through a multi-layer filtration system to remove impurities. Samples are tested for pH, density, viscosity, and grease-removal performance. Only batches passing stringent tests proceed to filling.

Step 5 – Filling and Sealing

The final product is automatically filled into bottles or pouches through volumetric filling machines. The sealing process ensures no leakage during transport. Labels and barcodes are applied as per brand specifications.

Step 6 – Final Cartoning and Dispatch

Filled bottles are shrink-wrapped, boxed, and palletized. Each shipment undergoes batch verification before dispatch to distributors and retail outlets across India.

Quality Control and Testing

Pushpam Groups maintains a rigorous Quality Assurance System across every stage of dishwash liquid production. Our laboratory performs viscosity analysis, pH stability testing, foaming action evaluation, and degreasing performance checks on every batch. Both 707 and Ponvandu products are dermatologically tested and confirmed to be mild on skin while retaining maximum grease-cutting strength. In addition, our lab performs accelerated aging tests to ensure long-term stability. With automated sensors and data-logging systems, we track each production lot, ensuring traceability and compliance with ISO and environmental standards.

Packaging and Design Process

Packaging plays a vital role in product shelf appeal and consumer convenience. Our dishwash liquid bottles are ergonomically designed for easy grip and measured dispensing. The Ponvandu range uses fresh, vibrant colors like yellow and green, symbolizing purity and lemon freshness, while 707 adopts bolder hues such as deep blue and silver to reflect industrial strength. Labels are printed with moisture-resistant ink to withstand kitchen conditions. Packaging sizes vary from 250ml consumer bottles to 5-liter commercial jars. All packaging materials are recyclable, aligning with our environmental commitments.

Safety, Hygiene, and Compliance

The entire production process adheres to Good Manufacturing Practices (GMP) and ISO 9001:2015 quality systems. Employees follow strict hygiene protocols, including use of sanitized uniforms, gloves, and headgear. Every contact surface is made from food-grade stainless steel, and equipment is cleaned and validated between production runs. The dishwash liquids are formulated to be non-toxic, phosphate-free, and eco-safe, ensuring they meet both Indian and international safety standards. Compliance with environmental norms and safety audits ensures that our factory operates with integrity, efficiency, and social responsibility.

Distribution and Market Reach

Our distribution network covers every major state in India and extends to select international markets. With robust logistics and warehousing infrastructure, Pushpam Groups ensures uninterrupted supply and consistent availability of 707 and Ponvandu dishwash products. Our partnerships with major retailers, wholesalers, and e-commerce platforms strengthen our market presence. Both brands enjoy strong consumer loyalty, driven by quality, affordability, and long-term trust. Every product shipped from our plant is a reflection of Pushpam’s commitment to hygiene, sustainability, and customer satisfaction.

Why Choose Pushpam Groups for Dishwash Liquid Manufacturing

Choosing Pushpam Groups means working with a company that combines decades of expertise with modern technology. Our Dishwash Liquid Manufacturing Plant exemplifies precision, efficiency, and sustainability. From formulation to filling, every process is controlled for consistency and excellence. With two leading brands — 707 and Ponvandu — we cater to every segment of the market, from household cleaning to industrial kitchen hygiene. Our commitment to innovation, customer satisfaction, and eco-friendly practices makes Pushpam Groups a benchmark in India’s home cleaning products industry.

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Dishwash Liquid Manufacturing Plant – 707 & Ponvandu Brands