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Matic Liquid Mfg. Plant

Home > Projects > Matic Liquid Mfg. Plant
Plant Information
  • Product Ponvandu,
  • Area 8,000 sqft
  • Purpose Washing Machine
  • Category Liquid
  • Date April 14, 2020
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Ponvandu Matic Liquid Manufacturing Plant – The Power of Smart Cleaning

Pushpam Groups proudly operates a technologically advanced Matic Liquid Manufacturing Plant, designed exclusively for the production of Ponvandu Matic Liquid, one of India’s most trusted washing machine detergents. Developed with precision and passion, this facility combines scientific formulation, eco-friendly chemistry, and world-class machinery to produce premium-grade laundry liquids. Ponvandu Matic Liquid is engineered to dissolve completely, prevent residue, and deliver spotless cleaning even in hard water conditions. Every drop of Ponvandu Matic Liquid represents the blend of innovation, quality, and sustainability that defines Pushpam Groups as a leader in detergent manufacturing excellence.

 

Advanced Infrastructure for Precision Manufacturing

Our Matic Liquid Manufacturing Plant is a state-of-the-art facility equipped with automated blending systems, dosing control units, and stainless-steel mixing tanks. These machines ensure perfect consistency, viscosity, and cleaning performance in every batch. Designed for large-scale production, the plant integrates energy-efficient motors and computerized controls to maintain accuracy and reduce manual handling. Pushpam Groups follows strict hygiene protocols, maintaining dust-free and temperature-controlled zones throughout the production line. Each phase—from raw material handling to bottling—is monitored digitally to ensure uniformity, purity, and efficiency. Our infrastructure reflects our commitment to modern, sustainable, and high-quality manufacturing.

Step 1 – Raw Material Selection and Formulation Design

The creation of Ponvandu Matic Liquid begins with the careful selection of high-quality ingredients, including anionic and non-ionic surfactants, stabilizers, enzymes, and optical brighteners. These raw materials are sourced from certified suppliers and tested in our in-house laboratory for purity and compatibility. The formulation is designed to deliver superior cleaning at low water levels and controlled agitation—ideal for both front-load and top-load washing machines. Our expert chemists design each batch formula to maintain foam stability, color brightness, and fragrance retention. This precision-driven approach ensures Ponvandu Matic Liquid achieves consistent washing results with every production run.


Step 2 – Automated Mixing and Blending Process

The accurately measured ingredients are loaded into stainless-steel blending tanks equipped with variable-speed agitators and temperature control systems. Automated dosing systems regulate ingredient flow to prevent overuse and ensure batch uniformity. The mixture undergoes controlled heating and agitation until the components reach the desired homogeneity and viscosity. Our advanced PLC-based systems continuously monitor parameters such as density, pH, and flow rate, guaranteeing product stability and performance. During blending, Ponvandu’s signature fragrance and color additives are introduced to enhance the sensory appeal of the detergent. The final blend is tested to confirm its cleaning and foaming balance before moving to filtration.


Step 3 – Filtration and Quality Testing

After blending, the detergent passes through a multi-stage filtration system that removes micro-impurities or air bubbles to achieve a crystal-clear finish. Samples are taken at this stage for in-depth laboratory analysis, including viscosity, pH balance, surface tension, and biodegradability tests. The in-house quality control lab simulates real wash cycles to test cleaning efficiency, fabric safety, and color protection under multiple conditions. Only after these rigorous quality tests does the batch qualify for filling. This ensures that every bottle of Ponvandu Matic Liquid performs flawlessly—gentle on fabrics, powerful on stains, and consistent across all washing machine types.

Step 4 – Automatic Filling, Capping & Labeling

The finished detergent liquid is pumped directly into automatic filling machines that fill pre-cleaned HDPE bottles with precise accuracy. The filling nozzles are designed to prevent spillage and foaming during the process. Once filled, bottles are automatically capped, sealed, and labeled using high-speed labeling machines. The labels carry brand identity, product information, and batch traceability codes. Every filled unit passes through metal detectors and quality scanners to ensure safety and integrity. Pushpam Groups’ packaging standards ensure that each bottle of Ponvandu Matic Liquid reaches consumers in perfect condition — leak-proof, tamper-proof, and ready for retail display.

Step 5 – Secondary Packaging and Final Dispatch

The filled and labeled bottles are grouped, shrink-wrapped, and packed into corrugated cartons for storage and transport. The packaging process is fully automated, maintaining hygiene and efficiency. Each carton is labeled with product codes and batch information to support inventory traceability and logistics management. Before dispatch, random samples undergo visual and performance checks to confirm consistency with quality benchmarks. The finished goods are stored in a climate-controlled warehouse, ensuring product stability and shelf life. Our logistics team ensures prompt distribution of Ponvandu Matic Liquid to dealers, supermarkets, and export destinations worldwide.

Quality Assurance at Every Step

Quality is the backbone of every operation at Pushpam Groups. Our Matic Liquid Manufacturing Plant adheres to stringent quality assurance standards defined by ISO 9001:2015 and global detergent manufacturing norms. The QA team monitors each process — from raw material entry to final packaging — using digital tracking systems. Laboratory experts conduct ongoing tests for viscosity stability, stain removal efficiency, fragrance retention, and color fastness. We also perform comparative performance tests against international brands to ensure that Ponvandu Matic Liquid remains at the forefront of product excellence, giving consumers superior results in every wash.

Sustainability and Environmental Responsibility

Pushpam Groups is deeply committed to eco-friendly manufacturing. Our Matic Liquid Manufacturing Plant employs energy-efficient mixers, low-emission boilers, and zero-discharge effluent systems to reduce environmental impact. We use biodegradable surfactants and phosphate-free formulations, ensuring that Ponvandu Matic Liquid is both safe for fabrics and kind to the planet. Water recycling systems recover and reuse wash-down water, reducing overall consumption. Additionally, packaging materials are selected for recyclability and minimal plastic content. Sustainability is not just a policy — it’s embedded in every production decision, ensuring that Ponvandu Matic Liquid upholds the values of clean clothes and a cleaner Earth.

Why Choose Pushpam Groups for Matic Liquid Manufacturing

Pushpam Groups stands as a pioneer in laundry liquid manufacturing, combining technological excellence with trusted brand value. Ponvandu Matic Liquid has become synonymous with performance, care, and innovation — trusted by households across India. Our advanced plant, skilled professionals, and quality-driven culture ensure that every batch matches international performance standards. With sustainable production methods, efficient logistics, and consistent R&D innovation, we deliver exceptional quality and value to our partners and customers. Choosing Pushpam Groups means choosing reliability, superior cleaning results, and a brand committed to creating a better, cleaner tomorrow.

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Technology, Safety & Compliance

Every component of our manufacturing process follows GMP (Good Manufacturing Practice) and international detergent safety standards. The plant features automated safety sensors, fire suppression systems, and digital control interlocks to maintain operational security. Operators receive continuous training in chemical safety, quality control, and equipment maintenance. All production areas are ventilated and fitted with explosion-proof lighting and storage systems for volatile raw materials. Pushpam Groups also ensures compliance with BIS specifications, environmental clearances, and occupational health norms. These systems ensure that Ponvandu Matic Liquid is produced safely, sustainably, and consistently to world-class standards.


Conclusion

At Pushpam Groups, every bottle of Ponvandu Matic Liquid is more than just a detergent — it’s a promise of quality, innovation, and environmental care. From the sourcing of premium ingredients to the precision of automated production, every step reflects our unwavering commitment to excellence. Our Matic Liquid Manufacturing Plant stands as a symbol of India’s capability to produce globally competitive, eco-friendly cleaning solutions. With every wash, Ponvandu reaffirms its legacy as the detergent that delivers brilliant cleaning, long-lasting freshness, and fabric protection — a perfect fusion of science, care, and sustainability.

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Plot No : 2793 , Door No. 05 , Y_Block , 5th Street, 12th_MainRoad, Annanagar, Chennai 600040.

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